Explore all 3D printing solutions offered by GKN Powder Metallurgy through our two brands —

Forecast 3D

and

GKN Additive

Urethane Casting

Our proprietary process uses SLA, FDM, or CNC master model patterns to create the highest quality cast-urethane parts available.

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1-5 days

Average lead time for a prototype

50+

Materials to choose from

5 min

Typical time to place an order

For a Short Run of Functional and Aesthetically Pleasing Production Parts

Urethane Casting is the next step after a 3D printed prototype. Our proprietary process uses SLA, FDM, or CNC master model patterns to create the highest quality cast-urethane parts available.

Our Urethane Casting process is ideal for higher quantities (from 10 to 1,000) and creates parts in both color and texture, giving us the ability to create custom color-matched parts with the texture pulled from the mold cavity for a repeatable quality output.

Each part goes through a five-point inspection plan at three separate manufacturing stages, to control the process and produce aesthetically pleasing and geometrically toleranced end-use parts. For projects with in-mold and overmold requirements, we offer a variety of Shore A rubber materials, and in-mold fiber additives to strengthen parts by a factor of 10.

We also have one of the largest casting chambers in the United States, with the capabilities to produce very large, void-free cast parts.

Benefits

Scalability: optimal for low- to mid-volume production
Aesthetics: high-quality aesthetics available
Broad selection of materials: more than 50 different resins available with a number of general use resins in stock
Size: large part size capability
Complexity: complex overmolds
Custom finishes: cast in any color or texture

Materials

Select From a Range of Materials

Name

Description

Clear Urethane Rubber

Transparent version of urethane rubber

Rigid Clear or Tinted

Transparent rigid urethane material

Rigid Flame Retardant

Flame-retardant urethane material

Rigid Medical

Urethane material certified for medical applications

Rigid Performance Urethanes

Urethane materials with high-performance properties

Semi-Rigid Urethane

Urethane with a balance of flexibility and rigidity

Silicone

Flexible elastomer with excellent heat resistance and biocompatibility

Urethane Rubber

Flexible rubber-like material suitable for prototypes and parts

Need help choosing? Contact our experts

Design

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Description

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Tolerances

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Finishing

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