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Explore all 3D printing solutions offered by GKN Powder Metallurgy through our two brands —
Forecast 3Dand
GKN Additive
Urethane Casting produces versatile, durable parts, commonly used for creating high-end prototypes and low-volume production parts.
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Average lead time for a prototype
Materials to choose from
Typical time to place an order
Urethane Casting is the next step after a 3D printed prototype. Our proprietary process uses SLA, FDM, or CNC master model patterns to create the highest quality cast-urethane parts available.
Our Urethane Casting process is ideal for higher quantities (from 10 to 1,000) and creates parts in both color and texture, giving us the ability to create custom color-matched parts with the texture pulled from the mold cavity for a repeatable quality output.
Each part goes through a five-point inspection plan at three separate manufacturing stages, to control the process and produce aesthetically pleasing and geometrically toleranced end-use parts. For projects with in-mold and overmold requirements, we offer a variety of Shore A rubber materials, and in-mold fiber additives to strengthen parts by a factor of 10.
We also have one of the largest casting chambers in the United States, with the capabilities to produce very large, void-free cast parts.
Materials
Description
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Design
Minimum feature size
Unavailable
0.025"
Minimum embossed details
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0.025"
Minimum engraved details
Unavailable
0.025"
Minimum hole diameter
Unavailable
0.025"
Minimum pin diameter
Unavailable
0.025"
Minimum wall thickness (supported)
Unavailable
0.040"
Minimum wall thickness (unsupported)
Unavailable
0.040"
Minimum feature size
Unavailable
0.025"
Minimum embossed details
Unavailable
0.025"
Minimum engraved details
Unavailable
0.025"
Minimum hole diameter
Unavailable
0.025"
Minimum pin diameter
Unavailable
0.025"
Minimum wall thickness (supported)
Unavailable
0.040"
Minimum wall thickness (unsupported)
Unavailable
0.040"
Minimum feature size
Unavailable
0.025"
Minimum embossed details
Unavailable
0.025"
Minimum engraved details
Unavailable
0.025"
Minimum hole diameter
Unavailable
0.025"
Minimum pin diameter
Unavailable
0.025"
Minimum wall thickness (supported)
Unavailable
0.040"
Minimum wall thickness (unsupported)
Unavailable
0.040"
Minimum feature size
Unavailable
0.025"
Minimum embossed details
Unavailable
0.025"
Minimum engraved details
Unavailable
0.025"
Minimum hole diameter
Unavailable
0.025"
Minimum pin diameter
Unavailable
0.025"
Minimum wall thickness (supported)
Unavailable
0.040"
Minimum wall thickness (unsupported)
Unavailable
0.040"
Minimum feature size
Unavailable
0.025"
Minimum embossed details
Unavailable
0.025"
Minimum engraved details
Unavailable
0.025"
Minimum hole diameter
Unavailable
0.025"
Minimum pin diameter
Unavailable
0.025"
Minimum wall thickness (supported)
Unavailable
0.040"
Minimum wall thickness (unsupported)
Unavailable
0.040"
Minimum feature size
Unavailable
Minimum embossed details
Unavailable
Minimum engraved details
Unavailable
Minimum hole diameter
Unavailable
Minimum pin diameter
Unavailable
Minimum wall thickness (supported)
Unavailable
Minimum wall thickness (unsupported)
Unavailable
Minimum feature size
Unavailable
Minimum embossed details
Unavailable
Minimum engraved details
Unavailable
Minimum hole diameter
Unavailable
Minimum pin diameter
Unavailable
Minimum wall thickness (supported)
Unavailable
Minimum wall thickness (unsupported)
Unavailable
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Tolerances
Description
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Finishing
Description
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Learn more about additive manufacturing, its applications, and use cases.
Visit the Knowledge CenterCase Study
Studio LINQ required agility from F3D in this progressive approach to footwear.
Case Study
Skyfront innovates magnetometry with MJF-produced parts.