Explore all 3D printing solutions offered by GKN Powder Metallurgy through our two brands —

Forecast 3D

and

GKN Additive

Fused Deposition Modeling (FDM)

FDM produces accurate prototypes and end-use parts with exceptional tensile strength, flexibility, high melt points, and UV resistance.

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1-5 days

Average lead time for a prototype

50+

Materials to choose from

5 min

Typical time to place an order

Accurate prototypes and end-use parts with exceptional strength, flexibility, and stability

Using real engineering-grade thermoplastics, our Fused Deposition Modeling (FDM) process extrudes ABS (acrylonitrile butadienestyrene) plastic layer by layer, in a variety of thicknesses as fine as .005 per layer.

With incredible mechanical properties, these high-performance parts can be drilled, tapped, and threaded, and won’t shrink or warp over time. FDM parts are also perfect for rapid manufacturing applications and serve as master patterns for our Urethane Casting process for higher volume applications.

For the ultimate in aesthetics and function, we operate our Finishing Touch Smoothing Station for vapor honing of FDM parts that are 15 times smoother, producing more aesthetically pleasing parts, with minimal postprocessing.

Thanks to an armada of Stratasys Fortus equipment, we are uniquely qualified to produce prototypes and production components in our ISO 9001–rated manufacturing facility.

Benefits

Toughness: high strength, durability
High heat deflection and chemical resistance
Invulnerability: UV stability
Possibilities: color options
Large parts
Production thermoplastics

Materials

Choose from a range of materials made for FDM

Name

Description

PDF

ABS-ESD7

ABS with electrostatic dissipative properties, used in electronics to prevent static buildup

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No PDF

ABS-M30

Strong, impact-resistant thermoplastic commonly used in manufacturing and prototyping

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No PDF

ABS-M30i

Strong, impact-resistant thermoplastic commonly used in manufacturing and prototyping for biocompatible and sterilizable applications

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No PDF

ASA

UV-resistant thermoplastic, durable and suitable for outdoor applications

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No PDF

Antero 800NA

PEKK-based thermoplastic with high chemical resistance and low outgassing

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No PDF

Nylon 12

Engineering plastic with good mechanical properties and chemical resistance

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No PDF

Nylon 12CF

Nylon 12 reinforced with carbon fibers, offering enhanced stiffness

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No PDF

Nylon 6 (PA6)

Versatile engineering plastic with good toughness and thermal stability

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No PDF

PC

Polycarbonate, tough and transparent, used in applications needing high impact resistance

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No PDF

PC-ABS

Blend of polycarbonate and ABS, combining strength and heat resistance

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No PDF

PC-ISO

Medical-grade polycarbonate meeting ISO 10993 biocompatibility standards, ideal for healthcare and food-contact applications

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No PDF

ST-130

Sacrificial Tooling material designed specifically for hollow composite parts

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No PDF

ULTEM 1010

High-performance thermoplastic with outstanding strength and heat resistance

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No PDF

ULTEM 1010 CG

High-performance thermoplastic with outstanding strength and heat resistance (Certified Grade)

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No PDF

ULTEM 9085

High-strength thermoplastic with excellent mechanical properties and flame resistance

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No PDF

ULTEM 9085 CG

High-strength thermoplastic with excellent mechanical properties and flame resistance (Certified Grade)

View PDF

No PDF

Need help choosing? Contact our experts

Design

FDM design guidelines for successful printing

ABS-ESD7

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

ABS-M30

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

ABS-M30i

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

ASA

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Antero 800NA

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Nylon 12

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Nylon 12CF

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Nylon 6 (PA6)

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

PC

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

PC-ABS

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

PC-ISO

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

ST-130

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

ULTEM 1010

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

ULTEM 1010 CG

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

ULTEM 9085

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

ULTEM 9085 CG

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

Need help choosing? Contact our experts

Tolerances

Tolerances and precision achievable with FDM

Name

Description

No tolerances found

Need help choosing? Contact our experts

Finishing

Finishing options to enhance parts printed with FDM

Name

Description

No finishes found

Need help choosing? Contact our experts

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