Explore all 3D printing solutions offered by GKN Powder Metallurgy through our two brands —

Forecast 3D

and

GKN Additive

Fused Deposition Modeling (FDM)

FDM produces accurate prototypes and end-use parts with exceptional tensile strength, flexibility, high melt points, and UV resistance.

Get a quote

1-5 days

Average lead time for a prototype

50+

Materials to choose from

5 min

Typical time to place an order

Accurate prototypes and end-use parts with exceptional strength, flexibility, and stability

Using real engineering-grade thermoplastics, our Fused Deposition Modeling (FDM) process extrudes ABS (acrylonitrile butadienestyrene) plastic layer by layer, in a variety of thicknesses as fine as .005 per layer.

With incredible mechanical properties, these high-performance parts can be drilled, tapped, and threaded, and won’t shrink or warp over time. FDM parts are also perfect for rapid manufacturing applications and serve as master patterns for our Urethane Casting process for higher volume applications.

For the ultimate in aesthetics and function, we operate our Finishing Touch Smoothing Station for vapor honing of FDM parts that are 15 times smoother, producing more aesthetically pleasing parts, with minimal postprocessing.

Thanks to an armada of Stratasys Fortus equipment, we are uniquely qualified to produce prototypes and production components in our ISO 9001–rated manufacturing facility.

Benefits

Toughness: high strength, durability
High heat deflection and chemical resistance
Invulnerability: UV stability
Possibilities: color options
Large parts
Production thermoplastics

Materials

Choose from a range of materials made for FDM

ASA

UV-resistant thermoplastic, durable and suitable for outdoor applications

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.005 Ultra High

First inch

Unavailable

+/-0.005"

Each additional inch

Unavailable

+/-0.002"

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

0.020 Economy

First inch

Unavailable

+/-0.020"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Dark Blue

Dark Gray

Light Gray

Green

Ivory

Orange

Red

White

Yellow

ABS-M30

Strong, impact-resistant thermoplastic commonly used in manufacturing and prototyping

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.005 Ultra High

First inch

Unavailable

+/-0.005"

Each additional inch

Unavailable

+/-0.002"

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Blue

Gray

Ivory

Nectarine

Red

White

Yellow

ABS-M30i

Strong, impact-resistant thermoplastic commonly used in manufacturing and prototyping for biocompatible and sterilizable applications

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.005 Ultra High

First inch

Unavailable

+/-0.005"

Each additional inch

Unavailable

+/-0.002"

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Ivory

ABS-ESD7

ABS with electrostatic dissipative properties, used in electronics to prevent static buildup

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

PC

Polycarbonate, tough and transparent, used in applications needing high impact resistance

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.005 Ultra High

First inch

Unavailable

+/-0.005"

Each additional inch

Unavailable

+/-0.002"

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Red

White

PC-ABS

Blend of polycarbonate and ABS, combining strength and heat resistance

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.005 Ultra High

First inch

Unavailable

+/-0.005"

Each additional inch

Unavailable

+/-0.002"

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Red

White

PC-ISO

Medical-grade polycarbonate meeting ISO 10993 biocompatibility standards, ideal for healthcare and food-contact applications

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Translucent Natural

White

Nylon 6

Versatile engineering plastic with good toughness and thermal stability

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Nylon 12

Engineering plastic with good mechanical properties and chemical resistance

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.007 High

First inch

Unavailable

+/-0.007"

Each additional inch

Unavailable

+/-0.002"

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Nylon 12CF

Nylon 12 reinforced with carbon fibers, offering enhanced stiffness

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.020 Economy

First inch

Unavailable

+/-0.020"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

ST-130

Sacrificial Tooling material designed specifically for hollow composite parts

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

Available colors

N/A

ULTEM 9085

High-strength thermoplastic with excellent mechanical properties and flame resistance

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

0.020 Economy

First inch

Unavailable

+/-0.020"

Each additional inch

Unavailable

+/-0.002"

Available colors

Black

Natural

ULTEM 9085 CG

High-strength thermoplastic with excellent mechanical properties and flame resistance (Certified Grade)

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

0.020 Economy

First inch

Unavailable

+/-0.020"

Each additional inch

Unavailable

+/-0.002"

Available colors

Natural

ULTEM 1010

High-performance thermoplastic with outstanding strength and heat resistance

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

0.020 Economy

First inch

Unavailable

+/-0.020"

Each additional inch

Unavailable

+/-0.002"

Available colors

Natural

ULTEM 1010 CG

High-performance thermoplastic with outstanding strength and heat resistance (Certified Grade)

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.040”

Minimum wall thickness (unsupported)

Unavailable

0.040”

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

0.013 Standard

First inch

Unavailable

+/-0.013"

Each additional inch

Unavailable

+/-0.002"

0.020 Economy

First inch

Unavailable

+/-0.020"

Each additional inch

Unavailable

+/-0.002"

Available colors

Natural

Antero 800NA

PEKK-based thermoplastic with high chemical resistance and low outgassing

4-5
business days
typical lead time

Design guidelines

Maximum build volume

Unavailable

36" x 24" x 36"

Minimum feature size

Unavailable

0.078"

Minimum embossed details

Unavailable

0.023"

Minimum engraved details

Unavailable

0.078"

Minimum hole diameter

Unavailable

0.078"

Minimum pin diameter

Unavailable

0.118"

Minimum wall thickness (supported)

Unavailable

0.030"

Minimum wall thickness (unsupported)

Unavailable

0.030"

Resolutions and typical tolerances

0.010 Standard Plus

First inch

Unavailable

+/-0.010"

Each additional inch

Unavailable

+/-0.002"

Available colors

Natural

Need help choosing? Contact our experts

Finishing

Finishing options to enhance parts printed with FDM

Paint

Enhance your parts with custom coatings that provide durability, UV resistance, and premium finishes in any color or texture you need.

Technical specifications

Maximum part envelope:
Any size

Finish appearance:
Variable

Surface roughness:
Less than 1 µm

Design considerations

Complex masking requirements may require additional processing time.

Custom spray texturing available upon request.

Texturing

Add functional or aesthetic appeal with digitally applied textures from our standard library, including knurling, wood grain, and leather patterns.

Technical specifications

Maximum part envelope:
Any size

Finish appearance:
Variable

Surface roughness:
Variable

Design considerations

Available texture options vary based on the process used.

Need help choosing? Contact our experts

"Thanks to GKN Additive’s tremendous know-how, we benefit from a highly innovative and flexible process with clear cost advantages in volume production."

Thomas Rivoire

Industrialization leader at Schneider Electric

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